Titanium vacuum casting
Vacuum casting of titanium is the solution for components that require exceptional strength, low density, and maximum corrosion resistance. We manufacture titanium castings using the vacuum process to ensure minimal porosity and no structural defects.
Titanium vacuum casting at SBV Stahltechnik
Titanium reacts with oxygen, nitrogen, and hydrogen even at moderate temperatures. Therefore, a vacuum process is essential to achieve a clean structure, stable mechanical properties, and reproducible dimensional accuracy. In vacuum casting, a closed, controlled environment is created where the titanium melt remains free from oxidation and air inclusions. This allows for the creation of complex, delicate components with tight tolerances and smooth surfaces.
Our titanium vacuum casting solutions enable functional parts that must meet extreme requirements for strength, weight, temperature resistance, or corrosion behavior.
Advantages of titanium vacuum casting
Nearly pore-free structure for maximum component safety
The vacuum almost completely prevents air inclusions and gas pores. The castings have a homogeneous, dense structure, ideal for components with high mechanical load.
Excellent material properties are preserved
Titanium offers an exceptional strength-to-weight ratio, is saltwater resistant, biocompatible, and temperature stable. These properties remain unchanged through vacuum casting.
Complex shapes and functional details achievable
Fine ribs, cavities, transitions, and functional contours can be implemented directly in the casting. Many processing steps are eliminated.
Tight tolerances and smooth surfaces
The process enables precise components that often require little or no extensive rework.
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Typical applications for vacuum-cast titanium components
Medical technology
Implant parts, surgical instruments, mounts, and functional components that require corrosion resistance and biocompatibility.
Aerospace
Structural parts, fasteners, and housings with a maximum strength-to-weight ratio.
Energy technology
Temperature-resistant components for turbines, heat exchangers, or systems with aggressive media.
Marine and offshore technology
Corrosion-free titanium components for seawater environments and high-pressure loads.
Plant and mechanical engineering
Highly stressed parts in lightweight constructions or applications with varying thermal and mechanical loads.
Why SBV Stahltechnik for titanium vacuum casting
- We master the complete vacuum casting process, from model making to mechanically finished parts.
- Titanium alloys are processed under strict process control to ensure material purity and dimensional accuracy.
- Each project receives individual technical advice for optimal component design.
- We deliver titanium-based cast parts ready for assembly, including machining, testing, and documentation.
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Advantages of titanium vacuum casting
Technical understanding
Our engineers and foundry technicians check each component for cast-friendly design. We identify potential for cost and material savings as early as the design phase and provide direct advice using your CAD data. This results in components that are technically and economically convincing.
Global production, local support
Our facilities in China and Thailand offer modern foundry technology with over 100 CNC centers and 30,000 m² of space. Project coordination, quality assurance, and communication are handled by our German team for clear responsibilities and on-time processes.
Sustainable processes
We work with closed material cycles and energy-efficient ovens. Using solar power, heat recovery, and digital production control, we minimize waste and energy consumption, ensuring consistent quality with minimal resource usage.
Direct communication
A dedicated contact person accompanies your project from the first contact to series approval. You receive prompt feedback, clear decisions, and project management focused on efficiency and reliability.
Do you want to realize a component from titanium vacuum casting or check whether your requirements can be technically implemented?
We analyze your CAD data, advise on alloy, tolerance, and geometry, and support you through to the finished component.
